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Over Band Magnetic Separator

Over Band Magnetic Separator
Over Band Magnetic Separator

Over Band Magnetic Separator Specification

  • Power Supply
  • Electric
  • Frequency
  • 50-60 Hertz (Hz)
  • Surface Finish
  • Powder Coated
  • Magnet Grade
  • N42/N52 (Permanent magnet types)
  • Application
  • Industrial
  • Power
  • 1.5 kW
  • Material
  • Mild Steel (Body), High Strength Permanent Magnets
  • Composite
  • Strong permanent magnets with a robust steel construction
  • Voltage
  • 220-415 Volt (V)
  • Product Type
  • Other
  • Magnet Category
  • Permanent Magnets
  • Magnet Type
  • Permanent or Electromagnetic
  • Shape
  • Customized
  • Size Range
  • Customized
  • Weight
  • Approx. 800-1500 kg (varies by size)
  • Color
  • Blue & Yellow (Standard)
  • Usage & Applications
  • Mining, recycling, quarrying, cement industry, aggregates processing
  • Capacity
  • 100 to 500 Tons/Hour
  • Belt Material
  • Durable, rubber-coated with cleats
  • Custom Sizes
  • Available on request
  • Conveyor Speed Compatibility
  • Up to 4.5 m/s
  • Operating Temperature Range
  • -20C to +50C
  • Control Panel
  • Included as standard
  • Suspension Height
  • 100-400 mm above conveyor
  • Mounting Type
  • Cross Belt or Inline
  • Cleaning Mechanism
  • Automatic belt self-cleaning
 

Over Band Magnetic Separator Trade Information

  • Minimum Order Quantity
  • 01 Piece
  • Supply Ability
  • 100 Pieces Per Day
  • Delivery Time
  • Days
  • Main Domestic Market
  • All India
 

About Over Band Magnetic Separator

We have been serving our clients with a quality tested range of Over Band Magnetic Separator in the market. It is used for recovering magnetic particles from slag, household or industrial waste, foundry sand etc. Over Band Magnetic Separator is utilized to protect belt conveyors, crushers, screens or grinders from metallic tramp particles.

Over Band Magnetic Separator Short Specification

  1. Type: Over Band Magnetic Separator

  2. Application: Typically used for continuous removal of ferrous contaminants from conveyed material in recycling, mining, quarrying, and other industries.

  3. Magnetic System:

    • Type: Permanent magnets or electromagnets.
    • Magnetic Intensity: Typically operates at a high magnetic intensity to capture ferrous metals effectively.
    • Adjustability: Some models may offer adjustable magnet strength or position.
  4. Belt Dimensions:

    • Width: Varies depending on the conveyor belt width it is designed to fit.
    • Length: Covers the width of the conveyor belt for effective magnetic separation.
  5. Material Handling Capacity:

    • Throughput: Specifies the maximum material flow rate it can handle.
  6. Mounting Options:

    • Installation: Typically mounted over the conveyor belt.
    • Adjustability: Often includes adjustable suspension height for optimal positioning.
  7. Cleaning System:

    • Cleaning Method: Manual or automatic cleaning options available.
    • Maintenance: Easy access for cleaning and maintenance.
  8. Power Requirements:

    • Voltage: Specify operational voltage requirements.
    • Power Consumption: Energy-efficient design with low power consumption.
  9. Construction:

    • Material: Constructed from durable stainless steel or other non-magnetic materials.
    • Frame: Robust frame construction for stability and longevity.
  10. Control System:

    • Type: Generally includes a simple control interface.
    • Features: May include controls for magnet activation/deactivation.
  11. Operating Conditions:

    • Operating Temperature Range: Suitable for a wide range of operating temperatures.
    • Environment: Designed for indoor or outdoor use depending on environmental conditions.
  12. Safety Features:

    • Overload Protection: Built-in protection against overloading.
  13. Certifications:

    • Compliance: Ensure compliance with relevant safety and environmental regulations.
  14. Manufacturer:

    • Name: Manufacturer's name for warranty and support information.
    • Contact Information: Manufacturer's contact details for inquiries and technical support.




Reliable Performance in Challenging Environments

Engineered for resilience, the Over Band Magnetic Separator delivers reliable magnetic separation across operating temperatures from -20C to +50C. Its robust steel body and high-strength N42/N52 permanent magnets ensure optimal performance even under continuous industrial operation, minimizing downtime and improving production efficiency. The powder-coated finish further enhances corrosion resistance, making it a durable solution for harsh industrial settings.


Versatile and Customizable for Industrial Needs

Flexibility is at the core of this separator. Available in cross belt or inline mounting options, it accommodates conveyor speeds up to 4.5 m/s and a wide suspension height range. Custom sizes, shapes, and belt configurations are available to suit specific industrial requirements. Its compatibility with conveyor systems and automated self-cleaning mechanism make it suitable for high-throughput operations, handling up to 500 tons per hour efficiently.

FAQ's of Over Band Magnetic Separator:


Q: How does the automatic belt self-cleaning mechanism work in this Over Band Magnetic Separator?

A: The automatic belt self-cleaning feature continuously removes trapped ferrous materials from the magnetic field and discharges them away from the conveyor. This reduces manual cleaning requirements and significantly enhances operational efficiency by keeping the separator clear and functional during ongoing industrial processes.

Q: What is the recommended suspension height for optimal performance?

A: For best results, the separator should be suspended 100-400 mm above the conveyor belt. The correct height ensures maximum magnetic attraction and effective removal of ferrous contaminants without interfering with the conveyor flow.

Q: When should I consider customizing the size or shape of the separator?

A: Custom sizes or shapes are recommended when your conveyor system or material specifications vary from standard configurations. Customization ensures a precise fit and optimal magnetic separation for unique operational needs, which can be coordinated with the manufacturer or supplier based on your specific application.

Q: Where can this magnetic separator be used?

A: This separator is ideal for applications in mining, recycling, quarrying, cement plants, and aggregates processing facilities. Its robust construction and high-capacity operation make it suitable for a wide variety of industrial environments handling up to 500 tons per hour.

Q: What are the benefits of using a permanent magnet over an electromagnetic version?

A: Permanent magnets (N42/N52 grades) offer consistent magnetic power without the need for a continuous electrical supply, resulting in lower operational costs and less maintenance. They are highly durable and suitable for most industrial applications, while electromagnetic versions are available if variable magnetic strength is required.

Q: How is the separator powered and what are its voltage requirements?

A: The separator operates on an electric power supply with a voltage range from 220 to 415 Volts and a frequency of 50-60 Hz. It is equipped with a 1.5 kW control panel as standard, ensuring efficient energy use and safe operation.

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